Real projects

Real projects. From prototype to production.

Work photographed in our own shop in Hazard, Kentucky. Every job runs the same route under one roof: captured, modeled, designed, manufactured, fabricated, finished, inspected and delivered.

A CNC cut foam drawer insert, every tool sitting in its own pocket
A powder coated race chassis up on stands, part way through assembly
Close up of a TIG weld running around a notched chassis tube joint
A full tube chassis modelled as a weldment in CAD
Scan data of a chassis sub frame with modelled geometry laid over it in green
A complete car captured as 3D scan data, body panels and all
A production run of CNC cut checkered flag award plaques, nested on the sheet
Truck wheels hanging on the line, coated and waiting to come off
A motorsports chassis clamped in its fixture on the welding table
A dimensioned frame drawing with every tube called out by part
A scanned side by side in CAD, new cage tubes modelled onto the scan in green
A full race chassis captured as scan data, reference targets still in place
A CNC cut panel finished in textured black powder coat and fitted to the machine
The same unicycle frame after coating, finished in candy purple
An off-road cage tacked up on the fixture table with the welder alongside
A complete race car chassis and front clip assembled in CAD
A golf cart captured as 3D scan data, roof, seats and wheels included
A complete car assembly with its front clip, open in CAD
The CNC tube bender on the shop floor with the tube rack behind it
A rusted unicycle frame as it arrived, before blasting and coating
A side by side slung from the hoist with its cage being fitted
A four foot dumpster frame modelled in rectangular tube
Scan data of a chassis with modelled tube centrelines traced over it in green
Scan data of a front clip, the photogrammetry targets picked up in the capture
A rack of CNC bent hoops, every bend the same as the last
The powder coating oven, built long enough to take a full chassis
A bare chassis tacked up in its fixture on the welding table
An SXS cage modelled in CAD, ready to cut and bend from
A race chassis scan with its reference targets marked up for alignment
A chassis being sandblasted outside before it goes in for coating
Tube being cut on the CNC plasma, sparks coming off the cut
A chassis finished in candy purple powder coat, still on the rack
A fabricated frame clamped out flat on the welding table
A front bumper welding jig modelled in CAD, clamp by clamp
A sheet metal brake captured as 3D scan data
A cage finished in metallic teal powder coat, hanging on the outdoor rack
CNC bent and cut tube sorted in the tray, ready to weld up
A chassis on its cart inside the booth being sprayed
A welded frame located on the fixture table with stops and clamps
A sheet metal part modelled with its bends and flat pattern